look up push bars---or after market push bars---i did this a few years back but can't remember how i found it---you can almost look at a police car and see--the width of the front end--and where the push bar mounts , how high up to the grill etc.
how much space does it cover in the grill--it will mount on the frame rails so width is right there the frame rails---
why do you prefer to build one? you can usually pick one up pretty cheap in decent condition... i see them all the time at the local pick a parts for the price of a bumper...
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